FORTALITE TECHNOLOGY
Sulaco’s Fortalite Technology is a next-generation composite innovation engineered to deliver maximum strength at minimal weight. By integrating advanced carbon fiber architectures with proprietary reinforcement methods, Fortalite achieves exceptional durability, impact resistance, and structural stability while remaining ultralight. This breakthrough enables superior performance across mobility platforms, renewable energy systems, and industrial applications where both resilience and efficiency are critical.
Sulaco’s proprietary FORTALITE™️ process is an advanced composite manufacturing technique designed to achieve exceptional strength-to-weight ratios while reducing material use. By combining innovative internal pressurization methods with precision-engineered layups, FORTALITE™️ enables the creation of complex hollow carbon fiber structures that are lighter, stronger, and more efficient than traditional composites.
The Challenge
Carbon fiber reinforced polymers (CFRP) already deliver excellent performance, but conventional processes face limitations:
High material waste during layup.
Limited ability to form complex hollow geometries.
Compromises between weight reduction and strength.
High production costs and scalability challenges.
Our Approach: The FORTALITE™️ Difference
FORTALITE™️ introduces a new way of processing composites by leveraging internal pressurization during cure to enhance structural integrity. This technique allows us to:
Create hollow structures with superior strength.
Reduce overall material consumption without sacrificing durability.
Maintain uniform pressure distribution across complex geometries.
Open up new possibilities for lightweight, scalable design.
Potential Applications
FORTALITE™️ is designed for industries where ultralight performance is mission-critical:
Automotive & EVs – lighter structural wheels, fairings, and body components.
Aerospace – next-generation ultralight structural elements.
Mobility & Sports – high-performance, lightweight sporting goods.
Energy – advanced blades, pressure vessels, and infrastructure components.
Benefits of FORTALITE™️
Unmatched Strength-to-Weight Ratio – lighter designs without compromise.
Material Efficiency – reduced waste, cost, and environmental impact.
Design Freedom – complex hollow geometries previously impossible.
Performance Scaling – adaptable for both prototypes and mass production.
Sustainability – less material use, greater lifecycle efficiency.
Development Roadmap
Our FORTALITE™️ program is currently moving through prototype and demonstrator stages.
Key milestones include:
1. Proof of concept demonstrator wheels showcasing weight reduction vs. aluminum.
2. Process refinement to optimize internal pressurization control.
3. Pilot-scale production for aerospace and automotive partners.
4. Commercial adoption across multiple industries.
Why It Matters
FORTALITE™️ isn’t just another composite process — it’s a platform technology that redefines how lightweight structures can be manufactured. By cutting material use while boosting performance, it supports sustainable mobility, efficient energy systems, and aerospace innovation.
Stay Connected
We are seeking partners, collaborators, and industry leaders interested in scaling FORTALITE™️ into the next generation of lightweight performance solutions.
Contact us at info@sulaco.cc